Archive for the ‘Production’ Category

Roasting Cacao

Saturday, February 20th, 2010

A great little guide from ehow.com:

Cacao beans, or cocoa beans, are the base for chocolate and come from the cacao tree which is grown in tropical climates. According to Indiana Wesleyan University, Mayans and Aztecs used the cacao bean to create a drink called xocolatl, which later evolved to the word chocolate. Making chocolate at home can be a rewarding experience but before chocolate can be made, the cacao beans need to be roasted. Once the cacao beans are roasted, they can be ground up and added to milk, butter and sugar to create chocolate.

  • Preheat oven to 250 degrees.
  • Place the cacao beans in a strainer and rinse thoroughly to remove any dirt or stones.
  • Place the beans on a cookie sheet, making sure the beans are as spread out as possible and flat on the sheet.
  • Place the cookie sheet in the oven and set the oven timer for 20 minutes.
  • Watch the beans while they cook to make sure they don’t burn. The aromatic smell of chocolate is a good indication that the beans are done.
  • Remove the beans from the oven and let them cool until they can be easily handled.
  • Place the beans on a cutting board. Roll over the beans with a rolling pin to separate the nib (the inside of the bean) from the shell. You may need to roll a few times to ensure all the nibs are separated from their shells.
  • Brush the nibs from the cutting board into a bowl. It is OK if a few shells make it into the bowl as the next step will remove them.
  • Hold the bowl over a sink and lightly tap the sides of the bowl to shake the nibs. As the shells come to the surface, blow into the bowl to force the shells to fall into the sink. This process is called winnowing and only the nibs will be left in the bowl as they are heavier than the shells. Winnowing can also be done outside in a breeze.
  • The nibs are now ready to be ground up or liquefied.

Tips and Warnings

Additive-Free Handmade Chocolate

Thursday, February 4th, 2010

Every wonder why the ancient Mayans drank chocolate instead of eating it? Hot chocolate, or cocoa rather, existed before chocolate truffles because it is a considerably difficult process to get the chocolate to solidify. But the Phoenix New Times reports that one choclatier, Sam Filicetti, has perfected the process without using additives.

In ancient times, Mayans drank cacao concoctions to achieve an altered consciousness believed to bring them close to a god-like state. It was this promise of elevated awareness and an interest in Divine Metaphysics that initially attracted Sam Filicetti, an electrical engineer, to chocolate-making.

The Mayans drank the chocolate, but we prefer to bite into it and getting the cacao mixture to the perfect state is where the modern magic happens. The process of getting chocolate to solidify and form a shiny coating is tricky.

Filicetti, who calls his company ib2, explains that many large chocolate producers use a small amount of paraffin to guarantee the glossy finish and this addition can give the finished product a slightly waxy taste.

Read the entire article by clicking here.

Peru Farmers Ditch Coca for Cacao

Tuesday, February 2nd, 2010

Farmers in Peru are rethinking their industries. Time reports that many farmers in Tocache are starting to see more value in chocolate than in cocaine:

The certificate was only one of several that emerged from the prestigious Salon du Chocolat in Paris, the annual summit of the world’s master chocolatiers. But it may be enough to start a revolution in Peru. In October 2009, chocolate produced from the cacao beans of a small agricultural cooperative deep in one of the country’s rain forests was named the most aromatic in the world by the Salon. “We used to be known for making cocaine paste, but now we are known for chocolate,” says Elena Rios, 52, secretary of the Tocache Agroindustrial Cooperative. Rios herself gave up growing coca leaves 10 years ago, opting to take part in a program to replace her plants with cacao. “There were only 12 of us when we started; now we have hundreds. Our success is contagious. No one wants to grow coca in Tocache. Everyone is thinking about chocolate.”

Read the entire article by clicking here.

First-Ever Hawaii Cacao Festival

Friday, January 29th, 2010

Hawaii aims to make a name for itself in chocolate with its first-ever cacao festival. From the Star Bulletin:

Attention, chocoholics! The first-ever Hawaii Cacao Festival is set to take place this Sunday in Haleiwa.

Besides samplings of chef creations, there will be a recipe contest, keiki activities, and tours of the Waialua Estate Cacao farm on the North Shore to learn firsthand how chocolate is grown and harvested.

Why cacao?

Because it’s one of Hawaii’s emerging agricultural industries, according to Pamela Boyar, who launched the Haleiwa Farmers Market with Annie Suite last April.

As Oahu’s first green-inspired market, shoppers are encouraged to recycle and bring their own bags while buying local. The market also celebrates seasonal crops and aims to encourage more agri-tourism in the isles.

According to Boyar, the Hawaii Cacao Festival is the first of more special events to come.

Read the entire article by clicking here.

Nestle Pledges Millions of Cacao Trees to Ivory Coast

Friday, January 29th, 2010

Soaring cacao prices affect everyone, even the big chocolate manufacturers. But Bloomberg.com reports that Nestle has stepped up to help ease the cacao shortage in the Ivory Coast by pledging to give the African nation millions of trees.

Nestle SA, the maker of Kit Kat, Butterfinger and Crunch chocolates, will provide 12 million cocoa trees during the next decade to farmers in Ivory Coast, the world’s largest grower, to help improve bean quality.

“What we are trying is to increase the quality of the cocoa trees of our producers,” Klaus Zimmermann, the head of product technology and R&D Centers for Nestle, said today during an interview in Abidjan, Ivory Coast. Vevey, Switzerland-based Nestle will receive a small fee from farmers for the trees.

Cocoa prices in New York have more than doubled since 2006, touching a 30-year high in December, as slumping output in Ivory Coast left a global production deficit for three straight years. Farmers in major growing regions say beans are becoming scarcer amid unusually dry weather in the past two months, raising concern that supplies will fall short of forecasts.

Read the entire article by clicking here.

Count On Fairtrade Chocolate From Green and Black’s

Friday, January 29th, 2010

Green and Black’s is making a bold move. The organic chocolate maker is now pleging to be the world’s largest producer of Fairtrade chocolate. From International Supermarket News:

The organic chocolate manufacturer Green and Black’s has pledged to go 100% Fairtrade in 2010, making it the world’s biggest manufacturer of Fairtrade chocolate.

The move will mean an investment of $485,000 per year over the next decade in premiums paid to farmers, mainly in the Dominican Republic where most of the cocoa is sourced from. Farmers in Belize have already benefited from Fairtrade practices the company has put in place.

Green and Black’s Maya Gold Chocolate was the first official Fairtrade product to be sold in the UK. Paul Rice, President and CEO of TransFair USA, said: “Green & Blacks’ 15-year history of sourcing Fair Trade Certified cocoa has made an impressive difference in the Belizean farming communities from which it sources, and we are thrilled with the company’s deepened commitment to ethical trading. This expansion will extend the benefits of Fair Trade to thousands of farmers in the Dominican Republic, empowering them to take care of their families, protect the environment and improve their communities.”

Read the entire article by clicking here.

The Genetics of Chocolate

Thursday, January 21st, 2010

An article from the Miami Herald looks at what scientists are digging up about chocolate:

CacaoNo one who loves chocolate needs to be told that it is experiencing a golden age. The very fact that the names of illustrious cacao types like Venezuelan Porcelana have made their way onto chocolate-bar labels shows a deepening hunger for vivid cacao character and careful artisanship.

On the scientific front, biochemists are unraveling chocolate’s heart-healthfulness and archaeologists are gaining insight into its ancient ritual uses, but plant geneticists are engaged in the most exciting research. Their project to decode the cacao genome holds promise for farmers, manufacturers and chocolate lovers alike.

View the entire article by clicking here.

Venezuelan Cacao But No Venezuelan Chocolate

Monday, October 5th, 2009



Cacao beans. Photo courtesy of Global Post.


A good question to ponder: Why does Venezuela produce great cacao but no chocolate? An excerpt from Global Post:


Luis Carvajal cracks open a cacao pod and offers one of its sticky white seeds to suck on.


“Can you taste how sweet it is?” he asked. “This is Venezuelan cacao. It’s the best in the world.”


Like many in this remote corner of northeastern Venezuela, Carvajal makes his living from cacao. His family has produced the raw ingredient for chocolate for more than 10 generations. Today, he guides visitors around the plantation belonging to Chocolates Paria, one of the few chocolate factories in this oil-producing country.


But despite sitting on an invaluable commodity, Venezuela has struggled to stamp its identity on the industry where the real money lies: chocolate.


“We need to change what’s happened in the past which is that other countries take our cacao seeds, process them abroad and sell it here,” said Juana Francisca Rodriguez, a cacao specialist at the Ministry for Science, Technology and Medium-Sized Industries. “How much does a chocolate bar cost here? It’s very expensive. It shouldn’t be like that.”



Click here to read the entire article.

Make Chocolate

Monday, October 5th, 2009



Does making your own homemade chocolate sound daunting? Best Syndication offers a quick guide that explains how to make chocolate in Laman’s terms:


Many think that making chocolate is a time consuming and difficult process. With careful research we have prepared the easiest recipe to make the daunting task easy for you. You need to begin with getting cocoa pods from which we can get cocoa beans. These pods have to be crushed and the pulp surrounding it needs to be extracted. This pulp has to be then fermented in a natural way for about six days. The fermentation can be done in boxes or in open heaps after the beans have been dried.


The fermentation can be done by artificial means but the quality is affected. The artificial methods are mainly used while making chocolates in bulk. The beans are then graded and roasted thereafter.



Click here to read the entire article.

Cacao and the Environment: Effects in Ghana

Monday, September 28th, 2009


Cacao farmerNGO News Africa offers a special report about the effect growing cacao in Ghana has on the environment:


Special Report: Carbon Payments and Ghana’s Cocoa Sector
by Emilie Filou and Alice Kenny


Cocoa is one of Ghana’s most important exports, but current farming techniques wreak havoc on both soil and surrounding forests. This is not only unsustainable for cocoa, but also contributes to global warming and biodiversity loss. EM examines efforts to promote sustainable cocoa farming by tapping into the global carbon markets.


Third in the Series: The Road to Accra, leading up to the October Katoomba Meeting in Accra, Ghana.


23 September 2009 | Can carbon save cocoa? That, some say, is the million-dollar question – or, more accurately, the $2.2 billion question, since industry insiders estimate that’s the value of carbon stored in Ghana’s cocoa landscapes.


That value could play an important role in ensuring the long-term survival of the nation’s cocoa industry, which faces existential threats in the wake of depleted soil fertility, reduced water supplies, and various diseases worldwide. Already Brazil, once the second-leading cocoa producer in the world, has seen its cash cow fall victim to a massive fungal disease. Now, instead of making money from cocoa, Brazil pays to import it.


Meanwhile Ghana – which is second only to Côte d’Ivoire in world cocoa production – has experienced a decades-long decline in cocoa yield per acre farmed, spurring farmers to abandon the livelihood that supported their families for generations. That decline and the accompanying flight from farming have been in remission for three years – thanks largely to the current high price of cocoa – but current agricultural techniques are unsustainable over the long haul.


Two-thirds of Ghana’s stored carbon lies in its high-forest region – and the country has already lost most of this, seeing it shrink from 8.2 million hectares in 1900 to less than 1.2 million hectares today.


The Cocoa Conundrum and the Sun Curse


Cocoa has always been rough on land. Under the best of circumstances, the cacao trees from which cocoa is harvested suck nutrients out of the soil at rates that require massive infusions of chemical fertilizer – which only 3% of cocoa famers use– and also require heavy doses of insecticides – which are also not in wide use.


Traditional cocoa farming techniques recommend leaving much of the standing forest intact, because traditional strains of cacao tree grow best in filtered sunlight. Over time, hybrid varieties have improved yields – beginning with strains that can be harvested twice per year instead of once. Newer plantations, however, are shifting to even newer hybrid trees that tolerate more direct sunlight. This makes it possible for farmers to chop down larger shade trees and plant more cacao trees – an apparent improvement over traditional farming because it, like earlier hybrids, offers higher yields…



Click here to view the entire article.